COMMISSIONING

COMMISSIONING

At GTPPL, we specialize in the commissioning of power generation equipment and associated auxiliaries. With a robust combination of technical expertise, financial stability, and sound project management, we ensure the reliable supply, installation, and commissioning of power systems that meet or exceed customer expectations.

Our approach is collaborative—we work closely with leading manufacturers and reputable factories, ensuring high-quality equipment and seamless integration during installation and commissioning phases.

Scope of Commissioning

We provide end-to-end commissioning services across both thermal and renewable energy sectors:

Thermal Power (Coal & Gas-Based)

  • Boilers and auxiliaries
  • Steam turbines, gas turbines, and generators
  • Balance of Plant (BOP) systems – pumps, cooling towers, fuel handling, ash handling, etc.

Renewable Energy (Solar & Biomass)

  • Solar thermal and PV system commissioning.
  • Biomass boiler and turbine systems.
  • Grid synchronization and performance testing.

Our Capabilities

  • Expertise in large-scale and captive power plants.
  • Systematic and sequential execution methodology
  • Pre-commissioning checks, calibration, and functional testing
  • Start-up, load testing, and performance optimization.

Distillery Plant-

Distillery plant is an industrial setup used to produce alcohol (ethanol) from fermented materials such as molasses, grains, or fruits. The process includes fermentation, distillation, and purification to obtain potable alcohol, industrial alcohol, or fuel-grade alcohol.

Equipment Used in Distillery Plant:-

* Fermenters
* Molasses/grain handling system
* Distillation column
* Rectifying column
* Analyzer column
* Reboiler
* Condensers
* Heat exchangers
* Yeast propagation system
* Storage tanks
* Effluent treatment plant (ETP)

Ethanol Plant-

An ethanol plant focuses on producing fuel-grade ethanol, primarily used as a biofuel and blended with petrol. It uses feedstocks like sugarcane juice, molasses, grains, or corn. Modern ethanol plants emphasize high recovery, dehydration, and minimal environmental impact.

Equipment Used in Ethanol Plant:-

* Fermentation tanks
* Pre-treatment and milling systems
* Distillation columns (multi-pressure / multi-effect)
* Dehydration unit (Molecular sieve or membrane system)
* Evaporators
* Boilers
* Cooling towers
* Storage tanks
* Centrifuges
* DDGS dryer (for grain-based ethanol plants)

Sugar Plant-

Sugar plant processes sugarcane or sugar beet to produce sugar. The operations include crushing, juice extraction, clarification, evaporation, crystallization, and centrifugation. Bagasse is used as fuel for boilers.

Equipment Used in Sugar Plant:-

* Cane handling and cane carrier
* Cane crusher / mills
* Juice heaters
* Clarifier
* Evaporators (multiple-effect evaporators)
* Vacuum pans
* Crystallizers
* Centrifuges
* Boilers (using bagasse)
* Condensers
* Sugar dryers and graders